As of now integration of the grinding technology is available for the size 80, 125 and 160 machines of the DMU / DMC FD duoBLOCK ® series, thereby guaranteeing best surface qualities of up to 0.4 µm. Milling, turning and grinding are carried out in a single setup, so deviations resulting from retooling are also eliminated. DMG model DMC 125 FD 5-axis machining center High-speed, high-precision milling and turning center combines a direct-drive rotary table with full 5-axis milling for advanced capabilities. The high-speed pallet changer and precision fixturing system ensure maximum productivity. Technology Integration Technology Highlights Technology Extensions Process Chain – Grinding Tool technology TECHNOLOGY INTEGRATION Milling, Turning and Grinding on a universal machining center Almost 20 years after the introduction of the mill-turn technology on universal machining centers and 10 years after the presentation of the CTX TC series for Turn & Mill complete machining, DMG MORI. Options + Clamping jaws offer a simple and economical clamping solution as an interface for standard clamping jaws starting with the DMU / DMC 125 FD; pallet preparation on the DMU / DMC 160 FD comes standard + Integrated manual power clamping chuck for easy centric clamping and quick setup starting with the DMU / DMC 60 FD.
Complete machining
- Milling and turning in one setup with the DirectDrive table and rotational speeds up to 400 rpm
- Best surface quality with technology integration grinding
Precision
- Maximum accuracy through completely water-cooled feed drive
- SGS: Spindle growth gensor for compensation of spindle increase
- Significantly improved temperature response
Performance
- Fast, very compact rotating pallet changer for main time parallel setup as standard
- Also available in mill- /turn - version
- powerMASTER motorspindle with 737.6 ft lb and 103.3 hp
- 5X torqueMASTER with 1,327.6 ft lb and 69.7 hp
Efficiency
- Low space requirements, extremely compact wheel magazine with short tool replenishment time of max. 5.6 sec with 453 tool pockets
- Optimal ease of maintenance and ideal ergonomics thanks to unrestricted accessibility
- High machine availability with 96 %
Enable Grinding on Machining Centers
Grinding Options In Dmg 125 Fd 2016
Grinding, one of the “Shaping” functions of Technology Cycles, enables grinding on 5-axis machines and machining centers. Conversational programming software for grinding embedded in 5-axis machines and machining centers enables both cutting and grinding on one machine.
Main Applicable models
- DMU / DMC FD duoBLOCK series
- DMU / DMC FD Portal series
Unique selling points
1.Grinding on general-purpose machine
Grinders equipped with a grinding wheel and a dresser for the maintenance are generally used for grinding. Many of our customers, however, actually outsource grinding processes if they don’t own the machine. Grinding on 5-axis machines and machining centers ensures efficient machining.
2.Conversational programming
Grinding Options In Dmg 125 Fd Price
Operators can create programs for grinding, dressing, and truing (reshaping) simply by setting parameters while checking graphics displayed on a HMI, CELOS. Inputting parameters does not require special skills, so programs can be easily created in the conversational programming style.
Grinding Options In Dmg 125 Fd 3
3.Versatility
Grinding Options In Dmg 125 Fd 1
Grinding is available on the DMU FD duoBLOCK series, 5-axis machines, and the DMU FD Portal series, large 5-axis machines. Extension of its application to other models is also under way.Grinding enables cutting and grinding, achieving process integration and footprint reduction.